CLOSING THE LITHIUM GAP:
THE BROWNSVILLE LITHIUM REFINERY
Led by Lithium pioneer Iggy Tan, Lithium Universe (ASX: LU7) is developing a new Lithium Refinery in the Port of Brownsville in Texas, USA.
A Pre-Feasibility Study, completed in September 2026, demonstrated strong economics, even under conservative lithium pricing assumptions and showed how the project would help close the North American Lithium Conversion Gap by establishing domestic lithium chemical production capacity.
THE PRE-FEASIBILITY STUDY
- Positive and robust Brownsville Lithium Refinery Pre-Feasibility Study, demonstrating strong economics, even under conservative lithium pricing assumptions
- Closing the North American Lithium Conversion Gap by establishing domestic lithium chemical production capacity
- Positioned to benefit from growing North American EV and ESS demand, supported by increasing regional lithium resource development
- Leveraging proven Jiangsu lithium conversion technology and operating experience to reduce technical and execution risk
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The Financial Model
Economically viable with a pre-tax NPV8% of approximately US$787 million
• Pre-tax IRR of approximately 21.0% and payback period of 3.9 years
• Based on long-term pricing assumptions of US$1,170/t SC6 spodumene concentrate and US$20,970/t battery-grade lithium carbonate
• Current lithium carbonate spot prices are above the study price assumptions
• Operating cost estimated at approximately US$3,566/t lithium carbonate (ex spod)
• Gross margin of approximately 42% or US$8,822/t lithium carbonate
• Capital cost estimate of approximately US$607 million
• Includes a substantial US$130 million contingency allowance, reflecting current construction and geopolitical market volatility
• Annual revenue of approximately US$383 million
• Annual EBITDA of approximately US$161 million
• Lower operating costs than the Bécancour DFS driven by lower labour costs, soda ash, natural gas pricing, and discounted spodumene supply from Nigeria
WATCH: LU7's CEO Iggy Tan tours the proposed site for a new lithium refinery at the Port of Brownsville in Texas
The Brownsville Pre-Feasibility Study demonstrates that Lithium Universe’s strategy of replicating the proven Jiangsu lithium refinery model can deliver stronger economics than the previously completed Bécancour Definitive Feasibility Study, while maintaining the same conservative long-term lithium pricing assumptions. Importantly, the study has retained the identical forecast prices of US$1,170/t for SC6 spodumene concentrate and US$20,970/t for battery-grade lithium carbonate used in the Bécancour DFS, allowing investors to make a true “apples-to-apples” comparison between the two projects.
Despite ongoing inflationary pressures and geopolitical uncertainty impacting global construction markets, including recent volatility associated with the Middle East conflict, Brownsville delivers a pre-tax NPV8 of approximately US$787 million compared with US$718 million for Bécancour. Annual EBITDA has increased to approximately US$161 million from US$148 million, reflecting the project’s lower operating cost structure and strategic feedstock advantages.
While capital costs have increased in comparison, the Company has deliberately adopted a more conservative approach to project risk management. The Brownsville estimate includes a contingency allowance of approximately US$130 million compared with US$51 million in the Bécancour DFS. This larger contingency recognises current uncertainty in equipment pricing, construction markets, freight costs, and broader macroeconomic conditions, providing a more robust capital framework for future development.
Operating costs are estimated to be approximately US$365 per tonne lower than Bécancour. The primary drivers are Brownsville’s lower labour costs, estimated to be around 24% below Québec levels, together with lower natural gas and soda ash costs. These benefits more than offset higher electricity prices and recent increases in sulphuric acid costs driven by global supply disruptions and energy market volatility.
An additional competitive advantage is the Company’s binding long-term offtake agreement in Nigeria, which provides spodumene concentrate at a 7.5% discount to market pricing. Combined with Brownsville’s logistics advantages and lower operating costs, this strengthens project margins and positions the refinery as a highly competitive future supplier of battery-grade lithium carbonate into the growing North American battery and energy storage markets.
- Lithium Universe
The Design
- LU7 offers a practical solution to lithium refinery start-up challenges by adopting proven technology rather than developing untested processes
- Based on the successful Jiangsu Lithium Carbonate Refinery design and operating model
- Modelled on producing up to 18,270 tonnes per annum of battery-grade lithium carbonate
- Modular, manageable refinery scale designed to minimise operating complexity
- Initial focus on lithium carbonate production, the preferred lithium chemical for LFP battery growth markets
- Design assumptions based on real operating experience and commercial refinery performance
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